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Industry 4.0

For over 20 years, we've empowered manufacturing and logistics companies to embrace smart factory solutions.

The future of manufacturing and logistics

Whether you call it Smart Manufacturing, Industrial Automation, Industry 4.0, or the Titanium Economy, the game has changed for the industrial sector. There is an unprecedented opportunity to gather, synthesize, and act on data today.

TXI is at the forefront of helping manufacturing and logistics companies adopt advanced tech (digital twins, augmented and virtual reality (AR/VR), cloud computing, data analytics, and artificial intelligence (AI)) to improve their operations and transform their companies.

Innovation at scale

Successful implementions start with an understanding of where these solutions will have the biggest operational impact.


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We try to identify ways to bring incremental value into the system through…

  • Greater visibility into operations

  • Greater connectivity across the supply chain and/or into partners’ operations

  • Efficiency gains in the production process

  • Product quality, safety and security enhancements

  • Employee safety and support

How we can help

  • Drafting use cases, modeling how business operations can improve, developing process maps, and forecasting where the best ROI might be found

  • Examining where data is available, where greater insight would be valuable, and how data might be transformed to produce actionable recommendations or dynamic automated responses

  • Right-sizing the scale and scope of the implementation

Determine what data you can collect from a particular environment.


Chat with an expert

Rapid advancements in wireless sensor technology have created entirely new opportunities for companies seeking to modernize their industrial operations and rapidly respond to business changes. From the temperature and air quality sensors that drove the early innovation in environmental monitoring to today's ability to capture maintenance issues before they happen, computer monitoring has evolved into a predictive system, anticipating and preventing problems before they disrupt operations.

How we can help

  • Applying TXI’s design principles to break down complex measurement challenges into executable and scalable sensor and device deployments

  • Recommending an optimal buy vs. build strategy for the sensors and devices that will enable the IIoT implementation

  • Mapping the possible human-hardware interaction points and developing a strategy for where those sensors and devices may need to display information or relay instructions to other components of the system

  • Developing a hardware lifecycle and replacement strategy that takes into account the durability and useful life of the sensors and devices themselves as well as the machinery and equipment that is being monitored

Digital twins bridge the physical and digital worlds.


Consult with an engineer

Sensors embedded in physical equipment collect real-time data on performance and environmental conditions. This enables real-time monitoring and detection of production issues, reducing waste and preventing equipment failure.

TXI is experienced in building digital twins and can help identify the best solution for a given context.

How we can help

  • Use Case Planning: Explore data volume, frequency, and scale needs for your digital twin.

  • Optimize Connections: Refine hardware/firmware for efficient data exchange with the digital twin.

  • Data Flow Consistency: Plan for potential connection issues and ensure data is still sampled effectively.

  • Secure the Network: Evaluate and implement security measures for devices and data transmission.

Data may indeed be the new oil.


Meet with an analyst

In building the applications that handle those refinements, one key consideration for developers is the interoperability and fluidity of the data in question. Why? In most real-world scenarios, the greatest value comes from parsing data from multiple sources: different internal systems made by different manufacturers as well as data from external partners — often in real-time.

How we can help

  • Developing and implementing the optimal cloud architecture solution

  • Developing a data management and storage strategy for how to leverage real-time versus historical data

  • Implementing security and data management best practices

Solutions have to work for the people who interact with them.


Meet with a designer

What kinds of things does the UX / UI of IIoT devices need to contemplate?

  • Onboarding new devices

  • Setting parameters in devices for what to measure and when to trigger alerts

  • Grouping sets of devices as having similar settings or tolerances

  • Setting notifications or escalation protocols for alerts

  • Automating responses to specific measurement readings or alerts

  • Setting up data views and reports

  • Administering system users and setting different access levels

How we can help

  • Applying TXI’s design principles to identify users' needs from the administrative level to the operators.

  • Journey mapping from conception to delivery, using data collected by IoT devices, to identify areas for improvement and improve customer experience.

  • Create a set of flexible and reusable design principles to make Industry 4.0 solutions scalable, interoperable, and easier to maintain

Case Studies

The digital transformation of a century-old manufacturer

Watch the Dickson story

TXI has really helped Dickson transition from a manufacturing company to a technology company. TXI just greatly expands the collective intelligence of Dickson.

Matt McNamara, SaaS and Hardware Product Manager at Dickson

The Modern Industrialist Podcast

Presented by TXI, The Modern Industrialist Podcast is for technology-focused manufacturing and logistics leaders looking to gain a competitive edge with Industry 4.0 transformation.

Join our host, Jason Hehman, as he brings together experts from companies paving the way for the IIoT revolution. Topics will range from advice to success stories, use cases, solutions, and more.

White paper

A roadmap to operating a smart factory

Industry 4.0 is revolutionizing manufacturing. Smart factories unlock efficiency, agility, and a path to leadership.

Follow Dickson's example. This environmental monitoring powerhouse used smart factory solutions to achieve success.

Discover the secrets to:

  • Innovative smart factory implementation
  • Enhanced customer satisfaction
  • Streamlined operations
  • A thriving company culture

Break down barriers and become a champion of Industry 4.0.


Industry 4.0

FAQs

  • Why should organizations adopt IIoT?
  • What is the role of IT in Industrial IoT?
  • What are some examples of IIoT?
  • What is Industry 4.0?
  • What is Design Thinking related to the Industrial Internet of Things?
  • What is the titanium economy?
  • What is the Internet of Things (IoT)?
  • How is the Industrial Internet of Things being used in the manufacturing sector?
  • What are the security considerations associated with the Industrial Internet of Things?
  • How can the Industrial Internet of Things be used for predictive maintenance?
Let’s start a conversation

Let's shape your insights into experience-led data products together.